Petrochemical Digital Twin

European petrochemical producer · 2025 · Chemistry

Cloud-edge digital twin and APC sandbox for a European petrochemical producer — live in 14 weeks.

Context

Legacy DCS tag structure was fragmented, no simulation environment, APC tuning impossible off-site.

Technology solution

Unified namespace, historian replay, and virtual commissioning; APC parameters tested in sandbox then one-click promote to prod.

Outcomes

  • 18% raw material savings (APC)
  • Go-live −3 weeks
  • 99.7% platform uptime

Stack

  • OPC-UA
  • Kubernetes
  • Python
  • TimescaleDB
  • Grafana
All projects

Similar architecture

Cloud-edge digital twin and APC sandbox for a European petrochemical producer — live in 14 weeks.

Trusted by industry leaders

CO

ChemOrion

Petrochemicals

PL

PharmaLine

Pharma / GMP

SF

SteelForge EU

Metals

PX

PolymerX

Polymers

TE

TitanEnergy

Energy

BG

BioPharm Global

Biotech

FP

FlexPack TR

Packaging

GW

GreenWater Utilities

Water

CO

ChemOrion

Petrochemicals

PL

PharmaLine

Pharma / GMP

SF

SteelForge EU

Metals

PX

PolymerX

Polymers

TE

TitanEnergy

Energy

BG

BioPharm Global

Biotech

FP

FlexPack TR

Packaging

GW

GreenWater Utilities

Water